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Heavy-Duty Dispersion Kneader — Engineered for Intensive Rubber Mixing

Superior internal mixing technology for masterbatches, automotive compounds, and industrial rubber products with capacities ranging from 5L to 150L.

What is Dispersion Kneader?

MODERN Dispersion Kneaders are precision-engineered for the intensive mixing and dispersion of rubber and plastic compounds under controlled temperature and pressure. Featuring specialized rotors and a jacketed chamber, these machines ensure optimum batch properties in minimal time. With a range of models from lab-scale 5L to high-capacity 150L, our kneaders provide the consistency required for high-grade tire, cable, and stationery manufacturing.

Key Components and Features
  • Mixing Chamber: A sealed chamber (often jacketed for heating or cooling) prevents leakage of materials and ensures stable temperature control.
  • Rotors: Two, often twisted, metal blades designed to provide high-intensity dispersion of additives like carbon black.
  • Pressure Ram: A pneumatically or hydraulically operated ram pushes material into the rotors for efficient mixing.
  • Tilting Mechanism: The chamber can tilt (usually forward).
Dispersion Kneader Specifications

General Features: Dispersion Kneader

FeatureDescription
AutomationFully automatic operation via PLC, HMI, and VFD (Variable Frequency Drive).
Mixing TypeIntensive internal mixing for rubber masterbatches and automotive components.
Thermal MgmtReal-time digital temperature indications with efficient water cooling.
OperationsHydraulically operated tilting for easy material unloading and cleaning.
ApplicationsIdeal for tires, conveyor belts, hoses, cables, and industrial rubber products.
Dispersion Kneader Specifications

Technical Specifications (MIKH Series)

ModelMotor Power (HP/RPM)Tilting Motor (HP)Net Weight (KGS)
MIKH-17.5 / 150011800
MIKH-210 / 150023100
MIKH-330 / 150026200
MIKH-460 / 150037500
MIKH-575 / 150038500
MIKH-690 / 150059500
MIKH-7120 / 1500511500
MIKH-8150 / 1500513000
MIKH-9200 / 15007.515000
Dispersion Kneader Specifications

Chamber Capacity & Suitability

ModelChamber Capacity (Liters)Suitable For
MIKH-15 LLab Testing / Small Batch
MIKH-215 LPilot Production
MIKH-325 LSmall Scale Industrial
MIKH-435 LMedium Industrial
MIKH-555 LStandard Production
MIKH-675 LHigh Volume Production
MIKH-7100 LHeavy Duty Industrial
MIKH-8125 LLarge Scale Manufacturing
MIKH-9150 LMass Scale / Mega Projects
MODERN dispersion kneaders are equipped with a high-performance pressure lid (ram) that ensures the compound remains in the high-shear zone throughout the mixing cycle. This design significantly reduces the batch time while ensuring a homogeneous blend of rubber polymers and fine chemical ingredients.
The machine’s internal parts are treated with hard-facing or nitriding to withstand abrasive materials, ensuring long-term structural integrity and minimal maintenance in continuous production environments    

Gallery

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